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process innovations....equipment for the process industries

 
     

New MicroMax and Our Proven MicroMix Instantaneous Hot Water Heaters


Graham now is offering two types of hot water on demand instantaneous heaters - one hot water generated and the other, steam generated. These two models, known as the Graham MicroMax and MicroMix, respectively, are an excellent means or providing hot water without a large holding tank and these can be placed virually anywhere in your plant and even suspended if floor space is an issue. The following will provide more information on these models along with application information.

   

MicroMax

Boiler Water to Water Heater

  • High Efficiency - The corrugated heat transfer plates and counter flow arrangement in the MicroMax produce heat transfer rates that are 5 times higher than with tubular surfaces used in other water heaters. The result is a smaller package with less boiler water usage. The boiler water to potable water flow can be as low as 1 to 1 in a MicroMax water heater, compared with 4 to 1 for a conventional type.
  • Scale Prevention: Plate heat exchangers, as used in the MicroMax, substantially reduce the risk of scale by constantly redirecting the flow against the heat transfer plates, scouring them clean of most scale or biological buildup. For extreme cases, disassembly of teh plate pack allows for easy cleaning.
  • Flexible: The gasketed plate construction allows for the simple addition or removal of plates to handle future hot water demands. It also makes the MicroMax the easiest water heater to service.
  • Safe: Optional double wall plates can elminate the risk of cross contamination between boiler and domestic water.

MicroMix II

Steam to Water Heater

  • Longer Life: The Heliflow heat exchanger has helically coiled tubes that are free to expand and contract with temperature changes. This protects the heat exchanger from the constant cycling that can exist with instantaneous heating.
  • Compact: The tubes in the Heliflow are coiled to minimize space requirements while providing proper steam distribution. This makes the MicroMix II the smallest instantaneous water heater available.
  • Heavy Duty: The rugged cast construction and brazed tube joints make the Heliflow more durable than any other heat exchanger (i.e., shell and tube or plate type) for condensing steam service.
  • Easy Maintenance: When maintenance on the Heliflow is required, the coiled bundle can be cleaned in place, removed for cleaning or replaced in minimal space.
  • Safe: Optional double wall tubes can eliminate the risk of cross contamination between steam and domestic water.

HOW IT WORKS:

1. The heat source is properly connected to the heat exchanger of the appropriate package - steam for the MicroMix II and boiler water for the MicroMax.

2. The water to be heated is piped to the water heater inlet where it is directed to both the cold port of the blending valve and the heat exchanger. The heat exchanger heats the water to the required temperature before sending it to the hot port of the blending valves for mixing.

3. The blending valve has a proportional valve plug regulated by the movement of the diaphragm, which is induced by pressure differentials in the sensing head.

4. A sending line "loads" the top portion of the diaphragm with supply line cold water pressure while blended water outlet pressure is being sensed below.

5. Flow demand creates a pressure imbalance above (+) and below (-) the diaphragm, resulting in movement of the diaphragm and proportioning plug.

6. The movement aligns ports in the plug with supply ports in the valve body, introducing the correct proportion of hot and cold water.

7. This action automatically generates blended hot water through all rated flow capacities at the chosen preset temperature (+/- 4 deg. F).

8. The integral fail safe system permits stem travel in the event of plug restriction or parts failure, opening an auxiliary cold water port. Cold water flooding yields cooler water or, in parts failure, no water at all.

9. Temperature is easily adjusted by side-to-side movement of the control rod on the valve body. Stabilization adjustments are made during the initial startup by rotation of the control rod.